Universal WE
Magnetic test bench
The Universal WE magnetic wet bench is multi-direction magnetic wet bench designed to completely magnetise the surfaceof parts up to 889 mm long in a single shot. Potentially cutting inspection time in half because the part can inspected in both directions at once. The Universal WE offers 200 - 2,000 Amps AC for contact shots and 1,500 - 15,000 Amp-turns AC for coil shots. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal.Faster part processing
- Double your inspection speed by magnetising parts in a single shot.
- Fully inspect longer parts, up to 90 cm, without requiring an auxiliary coil.
- Speed up part processing with a large automated surface shower.
Advanced process control
- Maximise consistency between tests with 500 customer-programmable techniques.
- Prevent accidental and unauthorised alterations with multiple user profiles and varying tiers of control for a range of operator experience levels.
- Receive visual alerts when produced amperage is 90% or less than set amperage.
Real-world dependability for minimal downtime
- Siemens PLC provides reliable controls and off-the-shelf replacements.
- Minimise downtime with standard spare parts package.
Easy to use and maintain
- Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls.
- External pump system provides fast access for easy cleaning and service.
Ordering Information
Universal WE-Touch: 022690 MPI System with:
- 2 magnetizing circuits to proof all crack
directions
- 200 Amps eff/15kAT
- Current flow control for both magnetizing
circuits
- Constant current control
- Indexing device
- Demagnetization for both magnetizing circuits
- Control valve for spraying device
- NEW: quick pneumatic arrest device for moveable
yoke
- Clamping length: 600mm
- Rigid steel frame: RAL 6018 yellow green
- Power and operating cabinet: RAL 7035 light grey
Duty cycle: 60% ED
Mains supply: 3 x 400V/50Hz, +/-10%
Network configuration: TN-C-S (3Ph+N=PE)
Options for Universal WE
Extension WE: 022691 Extension up to 900mm max.
clamping length
Universal WE Bar Code Scanner System: 135606
Spraying System: 026006 Spray system incl.
“THROUGHPPUT” swich. 4 spraying nozzles add
Extension Kit Spraying System: 026009 Spray system
incl. “THROUGHPPUT” swich. 2 spraying nozzles add
Two-Hand Safety Control: 026051
T-Code Parameter Storage: 135605 Extension Software
for Touch Panel (Part Storage)
Holder for FSM: 546000 To mount at the left yoke
plate
Lamp Support – Type A: 125511 Holds UV lamp over
processing area
Lamp Support – Type B: 125512 Holds UV lamp over
processing area with sliding front-to-back facility
Lamp Support – Type C: 125513 Holds and moves a
single UV lamp over processing area, with sliding front-to-back facility
Darkening booths with frame and curtains: 125001
Extraction fan for all darkening booths: 125201
Divided Headstock* - vertical: 022421
Automatic workpiece ejector. Includes 2 hand safety circuit,
special frame and deeper trough: 022451
Inspection round table, motorised – 1 level / Ø 1300 mM: 094010
Bigger Stroke headstock left*100 mm: 022471
Bigger Stroke tailstock right* 25 mm: 026311
Increase of the Circular Magnetization + 1000A: 026001
Minimal current control for testing of small parts; 50 – 500
A: Special
V-support (standard): 5164A
Support for threaded bars Ø 55 m; to be mounted at the WE
clamping head: 129380
** Reduction piece 40 for
** Reduction piece 30 for threaded bar Ø 30 mm:129382
** Reduction piece 24 for threaded bar Ø 24 mm: 129383
** Reduction piece 20 for threaded bar Ø 20 mm: 129384
*additionally quote here a two-head-safety-control device
**reducing adaptor to fix the suitable threaded bar in the
bar support
Note:
all Start Up Kits are supplied with the following accessories:
- Field
Indicator, 10 Gauss, non-calibrated
- Pie
Field Gauge
- Centrifuge
Tube to ASTM E 709-80 / D96, with stand
- UV-A
absorbing safety glasses
Start-Up
Kit for Universal WE-Touch, Water based: 133184
- MF-655
WB Water-based Fluorescent Magnetic Concentrate, 4 x 5 L
- Contact
sheet
Start-Up
Kit for Universal WE-Touch, Oil based: 133185
- 622.1
Oil-based Fluorescent Magnetic Ink, 6 x 25 L
- Carrier
II, 25 L
Contact
sheet
Product Properties
NDT Type: Fluorescent Magnetic Particle Testing, Visible
Magnetic Particle Testing
Applications
Ideal Application: Detect and locate fatigue cracks or
processing defects in ferrous components, using the ‘wet continuous’ method of
magnetic particle inspection.
Faster part processing
- Double your inspection speed by magnetising parts in a single shot.
- Fully inspect longer parts, up to 90 cm, without requiring an auxiliary coil.
- Speed up part processing with a large automated surface shower.
Advanced process control
- Maximise consistency between tests with 500 customer-programmable techniques.
- Prevent accidental and unauthorised alterations with multiple user profiles and varying tiers of control for a range of operator experience levels.
- Receive visual alerts when produced amperage is 90% or less than set amperage.
Real-world dependability for minimal downtime
- Siemens PLC provides reliable controls and off-the-shelf replacements.
- Minimise downtime with standard spare parts package.
Easy to use and maintain
- Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls.
- External pump system provides fast access for easy cleaning and service.
Ordering Information
Universal WE-Touch: 022690 MPI System with:
- 2 magnetizing circuits to proof all crack
directions
- 200 Amps eff/15kAT
- Current flow control for both magnetizing
circuits
- Constant current control
- Indexing device
- Demagnetization for both magnetizing circuits
- Control valve for spraying device
- NEW: quick pneumatic arrest device for moveable
yoke
- Clamping length: 600mm
- Rigid steel frame: RAL 6018 yellow green
- Power and operating cabinet: RAL 7035 light grey
Duty cycle: 60% ED
Mains supply: 3 x 400V/50Hz, +/-10%
Network configuration: TN-C-S (3Ph+N=PE)
Options for Universal WE
Extension WE: 022691 Extension up to 900mm max.
clamping length
Universal WE Bar Code Scanner System: 135606
Spraying System: 026006 Spray system incl.
“THROUGHPPUT” swich. 4 spraying nozzles add
Extension Kit Spraying System: 026009 Spray system
incl. “THROUGHPPUT” swich. 2 spraying nozzles add
Two-Hand Safety Control: 026051
T-Code Parameter Storage: 135605 Extension Software
for Touch Panel (Part Storage)
Holder for FSM: 546000 To mount at the left yoke
plate
Lamp Support – Type A: 125511 Holds UV lamp over
processing area
Lamp Support – Type B: 125512 Holds UV lamp over
processing area with sliding front-to-back facility
Lamp Support – Type C: 125513 Holds and moves a
single UV lamp over processing area, with sliding front-to-back facility
Darkening booths with frame and curtains: 125001
Extraction fan for all darkening booths: 125201
Divided Headstock* - vertical: 022421
Automatic workpiece ejector. Includes 2 hand safety circuit,
special frame and deeper trough: 022451
Inspection round table, motorised – 1 level / Ø 1300 mM: 094010
Bigger Stroke headstock left*100 mm: 022471
Bigger Stroke tailstock right* 25 mm: 026311
Increase of the Circular Magnetization + 1000A: 026001
Minimal current control for testing of small parts; 50 – 500
A: Special
V-support (standard): 5164A
Support for threaded bars Ø 55 m; to be mounted at the WE
clamping head: 129380
** Reduction piece 40 for
** Reduction piece 30 for threaded bar Ø 30 mm:129382
** Reduction piece 24 for threaded bar Ø 24 mm: 129383
** Reduction piece 20 for threaded bar Ø 20 mm: 129384
*additionally quote here a two-head-safety-control device
**reducing adaptor to fix the suitable threaded bar in the bar support
Note:
all Start Up Kits are supplied with the following accessories:
- Field
Indicator, 10 Gauss, non-calibrated
- Pie
Field Gauge
- Centrifuge
Tube to ASTM E 709-80 / D96, with stand
- UV-A
absorbing safety glasses
Start-Up
Kit for Universal WE-Touch, Water based: 133184
- MF-655
WB Water-based Fluorescent Magnetic Concentrate, 4 x 5 L
- Contact
sheet
Start-Up
Kit for Universal WE-Touch, Oil based: 133185
- 622.1
Oil-based Fluorescent Magnetic Ink, 6 x 25 L
- Carrier II, 25 L
Contact sheet
Product Properties
NDT Type: Fluorescent Magnetic Particle Testing, Visible
Magnetic Particle Testing
Applications
Ideal Application: Detect and locate fatigue cracks or
processing defects in ferrous components, using the ‘wet continuous’ method of
magnetic particle inspection.